DEVELOPMENT – WATER and SEWERAGE (Step 1.1)

Water and Sewerage (uploaded 12 November 2008)

 

The Transport and Works Act Order, the all-important legal document which gives the railway company the right to run trains was an expensive piece of paper, and we knew it would cost a lot.  The trouble was, we didn’t know how much, and neither did our parliamentary agents, but we knew that it was far too much for us to raise unaided.  So we went to Torfaen County Borough Council with a request for help.  In response (though not before considerable delay) a £25,000 award was made from the Rural Key Fund, a fund supported by European ‘Objective 1’ funding.  The Company matched this with £5000 of its own.  Within an hour of the award being announced, work on the TWAO was started.  Although it was another eighteen months before the TWAO was finally granted, it fled through the public objection phase so that few if any additional costs were added, and  it was clear within nine months that the legal costs would be barely half those expected, as much of the preparatory quasi-legal research work had been done ‘in-house’.

 

It had always been our plan to use any ‘loose change’ to bring fresh drinking water onto site, and to provide a sewerage system so that we could install proper lavatories for our visitors.  Strange though it might seem now, there were voices within the railway who would rather have spent the money on something more directly related to railways, and particularly locomotives, but our minds were made up. 

 

How to bring water onto site was a very vexed technical question.  Our first notion was to connect to the main pipe on the Brynmawr road about 580m away, but this would have meant crossing the headwaters of the Avon Llwyd.   A bridge was a possibility but protecting the pipe from frost at 1250ft ASL was always going to be a problem – especially with vandals in the area.  Boring UNDER the river was a possibility, which is usually no more than a stream, but quickly into a raging torrent during wet weather.  This plan was finally abandoned on advice of Dwr Cymru (Welsh Water) who suggested that the pressure in the main was already critically low.  Plan B however demanded that not only was the water brought a distance of about 715m from a point at the edge of the nearby industrial estate, but that it would have to increase in height by 23m.  Nevertheless this is what Dwr Cymru recommended, and who were we to argue?  Another recommendation – nay, demand – was that the pipe would have to be buried below that demanded by regulation in order to protecte the pipe from frost.  After a few weeks we were able to identify contractors to undertake the work.  Work started on 9 November 2006 with great gusto, even with a trench over 1.5m deep.  In appalling weather conditions, and in ground conditions that were even worse, the work was completed in three weeks.  Then came the pantomime of involvement by Dwr Cymru and their contractors.  Did we get our water by Christmas?  No!  By Easter? No!  Finally by Early May bank holiday, with hours to go, water finally arrived on site.

 

The pipeline is superimposed in orange on the image above, and passes from close to Bridge 14 (New Pit Road bridge), past Bridge 13 (Old Pit Road bridge) and close to Bridge 12 (the Rail–over-rail bridge), along the eastern flank of the secure site, before dividing at the northern end.  To the east (upwards in the image) it goes to our machine shop, whilst to the west it goes to the Refreshment Room. Not shown is a further short extension to the north to our lavatories

 

What a a saga!.  But having got water into site, we then had to find a way of letting it out again!  The answer came after making enquiries to the Environment Agency who strongly recommended that we use a ‘Package Sewage Treatment Plant’, rather than spending a lot of money on long foul drains to the main sewers.  We purchased one of these in the form of a ‘Biodigester’, and it was stored temporarily on site, whilst we dug the hole into which it was to be buried.  We had however, once again, underestimated the ferocity of winter weather, which, amongst other things, saw the Biodigester blown around and bashed about a bit.  So, without further delay we managed to get a nearby a friendly contractor to dig a big hole for it, and to drop it in.

 

Here is the view from Bridge 13 (Old Pit Road bridge) of the trench.  Heroic work by contractors in November 2006, and in appalling weather, was initially impressively rapid, but just round the bend in this illustration on the uphill stretch the terrain becoming extraordinarily difficult with rocks and colliery waste for a distance of over 500m.  At its worst a 4 metre stretch of solid concrete had to be broken through to complete the work.  Notwithstanding, three weeks (and several sets of bucket teeth) later, the trench was complete.

After being battered by violent weather in January 2007, no time was lost in digging a hole and burying the Biodigester.  Here it is seen being lowered into the hole by some obliging contractors who should have been busy on the Coity Trail work!   An angry sky gives warning that the elements have not yet finished their winter assault upon both the railway and its volunteers

 

Left:  What a pickle!  On 29 March, barely a week before the 2007 summer season, there are clods of earth and holes everywhere.  Centre right the Biodigester is now buried, whilst in the foreground is the outflow from the biodigester to an underground culvert.  The container-loos are to the left, whilst the long trench to the tearooms stretches to the rear.!

 

 

Right: By early June everything was functioning, and the outflow trench had been filled.  The brown foul drains are all in place.  To save both money and to further boost our environmental credentials, the loos are flushed with ‘raw’ water from a nearby pond, whilst fresh water is used in the wash handbasins, and, of course, the tearoom.  This explains the tangle of blue pipes of various sizes going hither and thither.  Things were further complicated by the presence of new and existing electrical cables which also were contained within the trench.  Uncertainty over the possibility of adding yet further facilities delayed the filling of the hole but the work was completed later that year

 

Compared with burying the Biodigester, installing the plastic pipes was easy, though the distance to the tearooms, the required fall and the shallowness of the pipe led to some unusual design problems.   Now, after a year of completely event free operation it is difficult to believe the upheaval that accompanied the installation, which, at the time, had been the largest project the railway had undertaken.  We still have to keep an eye on the meter (which is right down in the road near to the New Pit Road bridge) to ensure that freezing weather and a subsequent thaw does not give rise to a leak, but its a small chore.  The only sign of the Biodigester at work is the quiet humming of the electrically powered aeration pump, which has put the wind up several courting couples who come into our car park at night for reasons other than enjoying trains!

 

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